FAQ frequently
asked questions
1
WHY DO I NEED ETROMAC?
The effectiveness of heat exchange in your
facility is directly related to your operational costs. The continued
scarcity of basic fuels is also progressively increasing your manufacturing
costs. With a better heat transfer in boilers, cooling towers, condensers,
steam uses, domestic hot water heaters. distillation equipment, etc.,
your fuel consumption will decrease and your equipment will work under
lower stress, thereby extending equipment life, and improving your profit
picture.
2
WHAT DOES THIS UNIT DO?
It inhibits the scale build up in new pipes
and progressively removes scale from existing pipes, boilers, water towers,
heat exchange units, and potable domestic water systems.
3
HOW DOES IT DO THIS?
By accelerating the suspended particles
through an intensified controlled magnetic field, we are able to institute
a reaction that alters the character of these solids so that they no longer
provide a crystal seed, thereby controlling crystal growth. The existing
deposited particles are affected by these charged particles and as a consequence.
the existing scale is gradually carried away.
4
HOW LONG DOES IT TAKE?
Many variables enter here: scale type.
age, temperature, etc. Some units have shown results in the first days
of operation; others may take several months. The action is related to
the age of the scale, its composition, the conductivity of the fluid,
and its velocity. It is non-violent, slow and progressive.
5
WHAT PROCEDURE OF FIELD TEST DO I USE TO SEE THE UNIT WORKING IN A BOILER?
In many cases visual inspection tells the tale. Although a T.D.S. continuity
test will indicate its reaction, the operator or plant supervisor has
schedules set up for blowdown according to P.P.M. concentration in his
boiler water. Our unit will increase his reading, showing the scale coming
into suspension, requiring more frequent blowdowns. As the scale in removed,
the T.D.S. - P.P.M will again recede and slowdown should be sequenced
to maintain the correct T.D.S. Because of the removal of existing deposits,
the heat exchange will be better and oil consumption will go down.
6
WHAT PROCEDURE OF FIELD TEST DO I USE TO SEE THE UNIT WORKING IN AIR CONDITIONING
EQUIPMENT?
Monitor the temperature spread across the condenser, 10°F - 12°F
should be maintained. Since the condenser increases in efficiency, the
load can be produced. Record this change. Head temperature will decrease,
oil temperature will decrease. This load change has several side effects:
(1) Dollars saved in energy consumed; (2) Increased life of equipment.
7
WHAT PROCEDURE OF FIELD TEST DO I USE TO SEE THE UNIT WORKING IN INDUSTRIAL
HEAT EXCHANGERS?
Many manufacturing processors are keyed into a heat exchange medium: mold
temperatures, compressor temperatures, hydraulic oil temperatures, heat
transfer oils, and lubricating oil functions are keyed into a heat exchange
medium, which in turn has a keyed control over production
8
WHAT PROCEDURE OF FIELD TEST DO I USE TO SEE THE UNIT WORKING IN DOMESTIC
HOT WATER SYSTEMS?
Potable water and its required purity presents our greatest challenge.
ETROMAC’s units do not introduce any foreign contaminates which would
alter the purity. The unit's location, which is on the feedwater line
at a point after the recirculated hot water premixes with the cold, then
as it enters the hot water generator. Normal blowdown of this storage
tank will reveal a residue of crystal deposits being discharged from the
bottom drain.
By observing this discharge and the increase in temperature, of the return
hot water line, you will witness a shorter recovery time; also, a change
of a more efficient heat exchange. Monitoring the T.D.S. in the raw water
feed, as well as the circulating hot water at the furthest point in the
system will show the rate of removal. Scheduled blowdown of the hot water
storage tank should not be neglected.
Water flow rates will increase at all points in the system. Sectionalizing
a piece of the water line at a remote location will provide a method to
visibly inspect the removal rate. When this water is used for other purposes
such as sterilizers, evaporators, steam tables, heating, dishwashing,
etc., a marked difference will be seen in the reduced maintenance of use
application.
9
WHAT OTHER METHOD CAN I USE TO COMPUTE THIS SAVINGS?
In most cases of water use, a means of circulation is required. When the
scale is removed, the flow rate increases and the load on the pump motor
is reduced.
To convert this savings into dollars will require a simple ampere reading,
before and after. The reduced load in amperes multiplied by the voltage
will reflect watts of energy saved.
10
WHAT KIND OF WATER WILL IT WORK ON?
It is most effective an water with a high P.P.M. concentration, hard water,
salt water, and soft treated water.
11
WHAT EXPENSES ARE INVOLVED FOR ME TO USE THIS UNIT?
After installation in a boiler, only an oxygen scavenger is required.
In an AC condenser, an algaecide may be required.
12
HOW MUCH DOES ONE COST?
Less than one major overhaul to your system. Normal payback in one year
by energy saved.
13 HOW MANY
FEET DOWNSTREAM WILL IT WORK?
It works faster in close proximity to the unit. But as the system cleans,
the action moves away. A unit has been installed on a large recirculating
unit of over 5,000 feet. Action shows a continual increase in flow throughout
the system.
14
WHAT SIZE DO I USE?
Size based on the diameters of your system’s pipe, water flow rate is
unrestricted, no need to concern.
15 IS IT A
WATER SOFTENER OR WILL IT SUBSTITUTE FOR ONE?
No, it does not soften water. It does make wetter, suds better, only because
the surface tension is changed. It is not a water softener.
16
WHAT HAPPENS TO THE PIPE AFTER THE SCALE IS REMOVED?
It could be that scale is sealing a leak, so removing it may cause some
leaks. No further action besides a clean pipe occurs.
17 WHERE DOES
THE LITTLE SCALE GO?
In a once through system, the scale removed is flushed away. In a recirculating
system, the scale will settle in a slow flow area such as a sump. This
can be removed by bleed off or physically removed if the particles are
too large to flush out.
18
WILL NEW SCALE FORM AFTER THE SYSTEM IS CLEAN?
Yes! Now scale CAN form if the unit is removed from a clean
system. Keeping the unit in the system keeps it clean, and proper bleed
off or blowdown is maintained.
19
WHAT ABOUT POLLUTION?
The natural water elements are not contaminated and can
be returned to municipal water disposal systems. This feature on a domestic
hot water system is the only way to go.
20
WHAT ABOUT CHEMICALS IN MY COOLING TOWER?
Scale is no longer a problem. It could be possible in your
environment that a fungi and algae growth will occur. The algaecide chemicals
may be used to control this problem.
21
DOES THE UNIT AFFECT RUST?
Yes, to some extent. Only the extremely loose scale mixed with other scales
will be affected. It will not derust a bad line. It Is not a metal removal
action.
22
WHAT ABOUT MY P.H.?
Tests have shown stabilization in boilers from 8.0 - 8.3,
although this too will be relative to the condition of the raw feed water.
23
WHAT EFFECT WILL THIS UNIT'S OPERATION HAVE ON SALT WATER?
The unit's operation is related to the conductivity of
the fluid; consequently, salt water systems are more conductive and the
reaction is more pronounced.
Ships using salt water for temperature control of heat
exchangers are ideal environments. not to mention offshore rigs, crew
boats, tugs, dredges, etc.
24
IF THIS IS THE CASE, HOW CAN I JUSTIFY THE PURCHASE OF THIS UNIT?
Your greatest savings occur from:
(1) Prevention of Production Loss - No
downtime, because of cleaning and replacing clogged systems.
(2) More Efficient Heat Transfer - Your
heat exchanger efficiency is returned to manufacturer's specs. Energy
savings are In both oil and electricity consumed.
(3) Flow Rate - Returned to normal for
better mechanical operation.
(4) Equipment Replacement - The replacement
of damaged equipment is reduced. The life of existing equipment is extended.
(5) Total Mechanical - Values will "free
up" and hot water lines will deliver proper rated flow. Your hot
line distress calls will diminish. Your personnel will like their jobs
more and your life becomes just a little bit easier. Your family will
love you more.
25
WHAT MAKES THIS UNIT WORK BETTER THAN THE OTHERS?
The effectiveness of this unit is based on sound proven laws of physics.
It affects suspended particles and the basic water molecules. Its effectiveness
is directly coupled to its environment. It does not require maintenance,
does not add to pollution and can be used in fresh as well as salt water.
It is not a gadget, it performs a physical function. It controls scale.
26
IF IT DOES ALL THIS, WHAT DOESN'T IT DO?
It's not a miracle machine. It won't be installed today and your problems
gone tomorrow. Its effectiveness is related to your particular scale problem.
It will proqressively perform as we have outlined.
27 DO YOU PUT THIS IN AND FORGET IT?
That's not the way we do it ! If you control your blowdown and sump flushings
properly, then no further problems should occur.
28 THIS SOUNDS TOO GOOD TO BE TRUE.
But it is ! There are letters of users attesting to what it has done for
them. ETROMAC has been recognized by major industries as an aid in solving
water scale problems. |